ESAB Cutmaster 82
The ESAB Cutmaster 82 is a professional-grade 60A plasma cutter that delivers clean, precise cuts across a wide range of metal thicknesses, making it a strong choice for fabricators, welders, and metalworking shops that need reliability and consistent arc performance.

- Rated output
- 60–600 A
- Duty cycle
- 60A at 60% duty cycle
- Steel window
- 1.5–15.2 mm
- Rated Output
- 60A @ 200V-600V
- Clean precise cuts
- Fast torch changeovers
- Durable job-site build
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Running it
The ESAB Cutmaster 82 is a heavy-duty plasma cutting system engineered for professionals who demand reliable performance in demanding fabrication, maintenance, and repair environments. Built by ESAB, a name long trusted in welding and cutting technology, this unit delivers rated output of 80 amps, allowing operators to achieve clean, high-quality cuts on mild steel, stainless steel, and aluminum up to 7/8 inch thick, with a severance capability reaching even further for occasional cuts. Its inverter-based design makes the system remarkably compact and lightweight compared to older transformer-based plasma cutters, without sacrificing the power output that industrial users require. Whether used in a metal fabrication shop, on a construction site, or for automotive and structural repair work, the Cutmaster 82 is designed to handle continuous, rigorous use. At the heart of the Cutmaster 82 lies ESAB's advanced Sentinel torch technology paired with the company's proprietary inverter platform, which ensures consistent arc stability and precise control throughout the cutting process. The system is compatible with ESAB's SL60 and SL100 torches, both known for their durability and ease of consumable replacement, reducing downtime and operating costs over the life of the machine. The unit also includes advanced pilot arc technology, enabling clean starts even on painted, rusted, or expanded metal surfaces, which is particularly valuable in maintenance and repair applications where material conditions vary widely. Thermal overload protection and robust internal components further enhance the machine's reliability, allowing it to withstand tough shop conditions and extended duty cycles without compromising performance. Portability and ease of use are central to the Cutmaster 82's design philosophy. Weighing significantly less than comparable output machines from previous generations, it can be transported easily between job sites while still delivering professional-grade cutting power. The interface is straightforward, with clear controls for amperage adjustment and air pressure regulation, making it accessible for both experienced operators and those newer to plasma cutting technology. Compatible with a range of input power options, the Cutmaster 82 offers flexibility for shops with different electrical infrastructures. Overall, this plasma cutter stands as a dependable, high-performance solution for professionals who need consistent cutting quality, durability, and efficiency in a mobile, easy-to-operate package.
The ESAB Cutmaster 82 is a professional-grade 60A plasma cutter that delivers clean, precise cuts across a wide range of metal thicknesses, making it a strong choice for fabricators, welders, and metalworking shops that need reliability and consistent arc performance. While it commands a premium price and depends on a quality external air supply, its durable build, fast torch changeovers, and advanced cutting technology justify the investment for serious users.
The full plate
As stated by the manufacturer, 5 lines.
| Rated Output | 60A @ 200V-600V |
|---|---|
| Cut Capacity | Up to 7/8 in (22 mm) |
| Sever Capacity | Up to 1-1/4 in (32 mm) |
| Duty Cycle | 60A at 60% duty cycle |
| Torch Compatibility | SL60QD / SL100QD |
What holds up
- Excellent cut quality on mild steel, stainless, and aluminum
- Quick-disconnect torch makes consumable changes fast
- Durable construction suited for shop and field use
- Auto-Refire feature is great for cutting expanded/perforated metal
- Relatively lightweight for its power class
- Good arc stability even with longer leads
What costs you
- Requires clean, dry compressed air supply for best performance
- Higher price point compared to entry-level plasma cutters
- Duty cycle drops noticeably at max amperage
- Torch consumables can be pricier than generic alternatives
- No built-in air compressor, needs external air source
Stated features
- 60A rated output plasma cutting system
- Cuts up to 7/8 in (22 mm) and severs up to 1-1/4 in (32 mm)
- Compatible with SL60QD and SL100QD quick-disconnect torches
- Patented Auto-Refire technology for cutting expanded metal and mesh
- Built-in air filtration/regulation with integrated compressor-ready input
- Rugged IP23-rated steel enclosure for job-site durability
- Digital diagnostics display for fault codes and torch consumable life
4 people who bought it
I've been running the Cutmaster 82 daily for months on 3/8 inch steel and it hasn't let me down. Cut quality is clean with minimal dross, and torch swaps are quick thanks to the quick-disconnect design.
Performance is excellent once you dial in a good, dry air source. Had some early hiccups with moisture causing inconsistent arcs, but after adding a better filter/dryer setup it's been flawless.
The Auto-Refire feature is a game changer for cutting expanded metal and mesh without the arc dropping out constantly. Worth the upgrade from my old unit.
Build quality feels tank-like and cuts are precise on both steel and aluminum. My only gripe is the cost of replacement tips and electrodes compared to cheaper machines.
Three entries that sit next to it
Nearest standings in the ledger. Tick one to add it to the cross-reference sheet on the front page.
| 5 | Miller Electric Spectrum 375 X-TREME Plasma Cutter Miller Electric · Plasma Cutters | 15–35 A · 50% duty | 4.6 / 5 | A | ||
| 6 | Hypertherm Powermax85 Hypertherm · Plasma Cutters | 85 A | 4.7 / 5 | B+ | ||
| 3 | Miller Electric Spectrum 625 X-TREME Plasma Cutter Miller Electric · Plasma Cutters | 20–70 A · 50% duty | 4.6 / 5 | A |