Everlast PowerPlasma 60S
The Everlast PowerPlasma 60S is a solid mid-range plasma cutter for hobbyists, farm shops, and light fabrication work.
- Rated output
- 20–60 A
- Duty cycle
- 60% at 40A, 35% at 60A
- Steel window
- 0.5–1.5 mm
- Mass
- 22 lbs (10 kg)
- Clean pilot arc cuts
- Dual voltage flexibility
- Portable 60A power
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Running it
The Everlast PowerPlasma 60S stands out as a dependable inverter-based plasma cutter designed for hobbyists, fabricators, and small shop owners who need clean, precise cuts without the burden of a bulky industrial machine. Utilizing advanced IGBT inverter technology, this unit delivers a stable arc and consistent output that makes cutting through mild steel, stainless steel, and aluminum straightforward, even for users who are still building their welding and cutting skills. With a rated output of 60 amps, the PowerPlasma 60S is capable of cleanly cutting material up to roughly five-eighths of an inch thick, while offering a severance cut capacity that extends further for those occasional thicker jobs. Its compact, lightweight housing makes it easy to transport between job sites or store in a garage workshop, and the dual-voltage input flexibility of 120V and 240V means it can adapt to whatever power source is available. Beyond raw cutting capability, the Everlast PowerPlasma 60S is built with practical features that improve everyday usability. It includes a pilot arc start system, which allows the torch to cut through painted, rusted, or expanded metal surfaces without needing direct contact, reducing consumable wear and improving overall cut quality. The unit also incorporates thermal overload protection and other safety circuitry to prevent damage during extended use, giving users peace of mind when tackling longer projects. The torch itself is ergonomically designed for comfortable handling, and the machine's digital display allows for straightforward amperage adjustments, helping operators dial in the exact settings needed for different material thicknesses without guesswork. For those weighing value against performance, the Everlast PowerPlasma 60S occupies a strong position in the plasma cutter market by combining affordability with features typically found in higher-priced machines. It's well suited for automotive repair, metal art fabrication, farm equipment maintenance, and general DIY metalworking, offering enough power for most home and small business applications while remaining approachable for newer users. Everlast's reputation for backing its equipment with solid customer support and warranty coverage further adds to the appeal, making the PowerPlasma 60S a practical investment for anyone looking to add reliable plasma cutting capability to their welding equipment lineup without overspending on features they may never fully utilize.
The Everlast PowerPlasma 60S is a solid mid-range plasma cutter for hobbyists, farm shops, and light fabrication work. Its pilot arc feature and 60 amp output make it capable of cutting through rusty, painted, or expanded metal cleanly, while dual voltage input adds versatility. It's not built for heavy industrial duty cycles, but for the price it delivers reliable performance that punches above its weight class.
The full plate
As stated by the manufacturer, 5 lines.
| Output Current | 20-60 Amps |
|---|---|
| Input Voltage | 110V/220V dual voltage |
| Max Cutting Thickness | 5/8 inch (16mm) |
| Duty Cycle | 60% at 40A, 35% at 60A |
| Weight | 22 lbs (10 kg) |
What holds up
- Clean cuts on rusty or painted metal thanks to pilot arc
- Lightweight and portable for a 60 amp unit
- Dual voltage flexibility for shop or job site use
- Good value compared to major brand equivalents
- Consistent arc stability on thicker steel
- Simple control panel, easy to dial in settings
What costs you
- Stock torch consumables wear faster than premium brands
- Duty cycle drops noticeably at max amperage
- No auto-line voltage detection, must switch manually
- Fan runs constantly, can be loud in quiet shops
- Limited availability of official service centers
Stated features
- 60 amp output plasma cutting
- Dual voltage input 110V/220V
- Pilot arc ignition technology
- Cuts up to 5/8 inch metal
- Digital display panel
- IGBT inverter technology
- Includes PT-60 style torch
- Compact portable design
5 people who bought it
Been using this for farm repairs and gate fabrication. Cuts through 1/2 inch plate without a struggle. Pilot arc is a game changer on rusty metal.
Performance is great, cuts are clean, but I go through tips and electrodes faster than I expected. Still happy with the purchase overall.
Being able to run it on 110V in my garage and 220V in the shop is super convenient. Slight fan noise but not a dealbreaker.
For the price point, I expected a flimsy machine. Instead I got a sturdy metal case and reliable arc every time I pull the trigger.
Works great at lower amperage for extended periods, but if you push it to 60A on thick steel it needs rest breaks sooner than I'd like.
Three entries that sit next to it
Nearest standings in the ledger. Tick one to add it to the cross-reference sheet on the front page.
| 12 | ESAB Cutmaster 40 Plasma Cutter ESAB · Plasma Cutters | 40–60 A | 4.4 / 5 | B | ||
| 14 | Amico Power Cut-50 Plasma Cutter Amico Power · Plasma Cutters | 20–50 A · 60% duty | 4.2 / 5 | B | ||
| 15 | Thermal Dynamics Cutmaster 52 Plasma Cutter Thermal Dynamics · Plasma Cutters | 52 A | 4.3 / 5 | C |
